making a silicone keypad

hi all,

i would like to somehow make a keypad.

so my idea is to use tactile switches and put some kind of translucent
rubbery / siliconey material on top to make it squishy.

so here my prototype.

it’s made out of 3 layers: top layer cut out of laser-friendly rubber,
underneath a frame holding the rubber in place on top of the bottom board
holding the tactile switches.

the problem i have is that those screws look really ugly and the rubber is
not translucent. ideally i would like the leds of the tactile switches to
shine through the rubber. so i need something different here.

the final result should look something like this:
[image: Inline images 1]

do you guys have any idea how i could do this?

thanks a million.

bests,
const

Hmm nice question. I have made some keytops before using a CNC machine to
make a mould and pouring in a silicone-esque compound. The stuff I used was
a rubber liquid used for casting and cost about £25. This seems close:

http://www.amazon.co.uk/Polycraft-FC6630-Flexible-Polyurethane-Casting/dp/B00MVXXROU/ref=sr_1_2?ie=UTF8&qid=1424645756&sr=8-2

You would 3d print (or mill) a negative of the key panel with the raised
buttons and whatever tactile feedback you want to give.
Design it so the rubber can be released easily from the printed mould.
Coat the print with some oil or lubricant so the mould has a chance of
coming out
Then fill the print with the rubber compound, bake as per instructions.

When I did the above it was with an aluminium mould which was good for
reuse. I wouldn’t expect the 3d print to survive long.

You might find a 3d printer filament that is rubbery and transparent. Worth
looking

Cheers

Barry CarterOn 22 February 2015 at 22:46, Constantin Popp constantin.popp@gmail.com wrote:

hi all,

i would like to somehow make a keypad.

so my idea is to use tactile switches and put some kind of translucent
rubbery / siliconey material on top to make it squishy.

so here my prototype.

it’s made out of 3 layers: top layer cut out of laser-friendly rubber,
underneath a frame holding the rubber in place on top of the bottom board
holding the tactile switches.

the problem i have is that those screws look really ugly and the rubber is
not translucent. ideally i would like the leds of the tactile switches to
shine through the rubber. so i need something different here.

the final result should look something like this:
[image: Inline images 1]

do you guys have any idea how i could do this?

thanks a million.

bests,
const


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Clear Ninjaflex 3D printing material

so you could 3D print the keypad if you wanted…not sure how well leds
would shine through though. A considerable undertaking whichever method
you choose

AlexOn 22 February 2015 at 23:04, Barry Carter barry.carter@gmail.com wrote:

Hmm nice question. I have made some keytops before using a CNC machine to
make a mould and pouring in a silicone-esque compound. The stuff I used was
a rubber liquid used for casting and cost about £25. This seems close:

http://www.amazon.co.uk/Polycraft-FC6630-Flexible-Polyurethane-Casting/dp/B00MVXXROU/ref=sr_1_2?ie=UTF8&qid=1424645756&sr=8-2

You would 3d print (or mill) a negative of the key panel with the raised
buttons and whatever tactile feedback you want to give.
Design it so the rubber can be released easily from the printed mould.
Coat the print with some oil or lubricant so the mould has a chance of
coming out
Then fill the print with the rubber compound, bake as per instructions.

When I did the above it was with an aluminium mould which was good for
reuse. I wouldn’t expect the 3d print to survive long.

You might find a 3d printer filament that is rubbery and transparent.
Worth looking

Cheers

Barry Carter

On 22 February 2015 at 22:46, Constantin Popp constantin.popp@gmail.com wrote:

hi all,

i would like to somehow make a keypad.

so my idea is to use tactile switches and put some kind of translucent
rubbery / siliconey material on top to make it squishy.

so here my prototype.

it’s made out of 3 layers: top layer cut out of laser-friendly rubber,
underneath a frame holding the rubber in place on top of the bottom board
holding the tactile switches.

the problem i have is that those screws look really ugly and the rubber
is not translucent. ideally i would like the leds of the tactile switches
to shine through the rubber. so i need something different here.

the final result should look something like this:
[image: Inline images 1]

do you guys have any idea how i could do this?

thanks a million.

bests,
const


You received this message because you are subscribed to the Google Groups
“Hackspace Manchester” group.
To unsubscribe from this group and stop receiving emails from it, send an
email to hacman+unsubscribe@googlegroups.com.
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hi barry and alex.

thanks for your suggestions and thorough advice. the ninjaflex sounds like
the easier option.

thanks again!

:slight_smile:
constOn 22 February 2015 at 23:39, Alexander Lang alexanderlang1980@gmail.com wrote:

Clear Ninjaflex 3D printing material

http://www.makergeeks.com/nitpe3dprfiw.html

so you could 3D print the keypad if you wanted…not sure how well leds
would shine through though. A considerable undertaking whichever method
you choose

Alex

On 22 February 2015 at 23:04, Barry Carter barry.carter@gmail.com wrote:

Hmm nice question. I have made some keytops before using a CNC machine to
make a mould and pouring in a silicone-esque compound. The stuff I used was
a rubber liquid used for casting and cost about £25. This seems close:

http://www.amazon.co.uk/Polycraft-FC6630-Flexible-Polyurethane-Casting/dp/B00MVXXROU/ref=sr_1_2?ie=UTF8&qid=1424645756&sr=8-2

You would 3d print (or mill) a negative of the key panel with the raised
buttons and whatever tactile feedback you want to give.
Design it so the rubber can be released easily from the printed mould.
Coat the print with some oil or lubricant so the mould has a chance of
coming out
Then fill the print with the rubber compound, bake as per instructions.

When I did the above it was with an aluminium mould which was good for
reuse. I wouldn’t expect the 3d print to survive long.

You might find a 3d printer filament that is rubbery and transparent.
Worth looking

Cheers

Barry Carter

On 22 February 2015 at 22:46, Constantin Popp constantin.popp@gmail.com wrote:

hi all,

i would like to somehow make a keypad.

so my idea is to use tactile switches and put some kind of translucent
rubbery / siliconey material on top to make it squishy.

so here my prototype.

it’s made out of 3 layers: top layer cut out of laser-friendly rubber,
underneath a frame holding the rubber in place on top of the bottom board
holding the tactile switches.

the problem i have is that those screws look really ugly and the rubber
is not translucent. ideally i would like the leds of the tactile switches
to shine through the rubber. so i need something different here.

the final result should look something like this:
[image: Inline images 1]

do you guys have any idea how i could do this?

thanks a million.

bests,
const


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I’ve got a sample of ninjaflex you could have for testing.On 23 Feb 2015 09:51, “Constantin Popp” constantin.popp@gmail.com wrote:

hi barry and alex.

thanks for your suggestions and thorough advice. the ninjaflex sounds like
the easier option.

thanks again!

:slight_smile:
const

On 22 February 2015 at 23:39, Alexander Lang alexanderlang1980@gmail.com wrote:

Clear Ninjaflex 3D printing material

http://www.makergeeks.com/nitpe3dprfiw.html

so you could 3D print the keypad if you wanted…not sure how well leds
would shine through though. A considerable undertaking whichever method
you choose

Alex

On 22 February 2015 at 23:04, Barry Carter barry.carter@gmail.com wrote:

Hmm nice question. I have made some keytops before using a CNC machine
to make a mould and pouring in a silicone-esque compound. The stuff I used
was a rubber liquid used for casting and cost about £25. This seems close:

http://www.amazon.co.uk/Polycraft-FC6630-Flexible-Polyurethane-Casting/dp/B00MVXXROU/ref=sr_1_2?ie=UTF8&qid=1424645756&sr=8-2

You would 3d print (or mill) a negative of the key panel with the raised
buttons and whatever tactile feedback you want to give.
Design it so the rubber can be released easily from the printed mould.
Coat the print with some oil or lubricant so the mould has a chance of
coming out
Then fill the print with the rubber compound, bake as per instructions.

When I did the above it was with an aluminium mould which was good for
reuse. I wouldn’t expect the 3d print to survive long.

You might find a 3d printer filament that is rubbery and transparent.
Worth looking

Cheers

Barry Carter

On 22 February 2015 at 22:46, Constantin Popp <constantin.popp@gmail.com wrote:

hi all,

i would like to somehow make a keypad.

so my idea is to use tactile switches and put some kind of translucent
rubbery / siliconey material on top to make it squishy.

so here my prototype.

it’s made out of 3 layers: top layer cut out of laser-friendly rubber,
underneath a frame holding the rubber in place on top of the bottom board
holding the tactile switches.

the problem i have is that those screws look really ugly and the rubber
is not translucent. ideally i would like the leds of the tactile switches
to shine through the rubber. so i need something different here.

the final result should look something like this:
[image: Inline images 1]

do you guys have any idea how i could do this?

thanks a million.

bests,
const


You received this message because you are subscribed to the Google
Groups “Hackspace Manchester” group.
To unsubscribe from this group and stop receiving emails from it, send
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hi kevin,

that’s a very kind offer. could i take you up on this next week on
wednesday evening in exchange for chocolate?

:slight_smile:
constOn 23 February 2015 at 10:50, Kevin Conroy kconroy188@gmail.com wrote:

I’ve got a sample of ninjaflex you could have for testing.
On 23 Feb 2015 09:51, “Constantin Popp” constantin.popp@gmail.com wrote:

hi barry and alex.

thanks for your suggestions and thorough advice. the ninjaflex sounds
like the easier option.

thanks again!

:slight_smile:
const

On 22 February 2015 at 23:39, Alexander Lang <alexanderlang1980@gmail.com wrote:

Clear Ninjaflex 3D printing material

http://www.makergeeks.com/nitpe3dprfiw.html

so you could 3D print the keypad if you wanted…not sure how well leds
would shine through though. A considerable undertaking whichever method
you choose

Alex

On 22 February 2015 at 23:04, Barry Carter barry.carter@gmail.com wrote:

Hmm nice question. I have made some keytops before using a CNC machine
to make a mould and pouring in a silicone-esque compound. The stuff I used
was a rubber liquid used for casting and cost about £25. This seems close:

http://www.amazon.co.uk/Polycraft-FC6630-Flexible-Polyurethane-Casting/dp/B00MVXXROU/ref=sr_1_2?ie=UTF8&qid=1424645756&sr=8-2

You would 3d print (or mill) a negative of the key panel with the
raised buttons and whatever tactile feedback you want to give.
Design it so the rubber can be released easily from the printed mould.
Coat the print with some oil or lubricant so the mould has a chance of
coming out
Then fill the print with the rubber compound, bake as per instructions.

When I did the above it was with an aluminium mould which was good for
reuse. I wouldn’t expect the 3d print to survive long.

You might find a 3d printer filament that is rubbery and transparent.
Worth looking

Cheers

Barry Carter

On 22 February 2015 at 22:46, Constantin Popp < constantin.popp@gmail.com> wrote:

hi all,

i would like to somehow make a keypad.

so my idea is to use tactile switches and put some kind of translucent
rubbery / siliconey material on top to make it squishy.

so here my prototype.

it’s made out of 3 layers: top layer cut out of laser-friendly rubber,
underneath a frame holding the rubber in place on top of the bottom board
holding the tactile switches.

the problem i have is that those screws look really ugly and the
rubber is not translucent. ideally i would like the leds of the tactile
switches to shine through the rubber. so i need something different here.

the final result should look something like this:
[image: Inline images 1]

do you guys have any idea how i could do this?

thanks a million.

bests,
const


You received this message because you are subscribed to the Google
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